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Download 43 Suzuki Outboard Motor PDF manuals. User manuals, Suzuki Outboard motor Operating guides and Service manuals. Suzuki 4-Stroke Outboard Service Manuals for only $4.95! Suzuki 4-Stroke Outboard service manuals are available for immediate download! This service is available for only $4.95 per download! If you have a dirty old paper copy of this manual or a PDF copy of this manual on your computer and it crashed we can help! Outboard Motors - Online Shop/Service/Repair Manuals Download 1977-2000 Suzuki DT5/6/8 Outboards Service Manual This is the original Suzuki service manual. Perfect for all maintenance tasks and rebuilds. Includes all specifications as well as step by step service procedures. Models covered: - DT5 1977.

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PROPELLERS

An outboard motor is designed to develop its rated power within a specified engine speed range. The maximum rated power delivered by the Suzuki models are shown in your service manual. If the standard propeller fails to meet the above requirement, use another pitch propeller to hold the engine speed within the range specified in your manual propeller selection chart.
Installing a propeller with pitch either too high or too low will cause incorrect maximum engine speed, which may result in severe damage to the motor.

Disassembly of propeller shaft components

1. Slide propeller shaft away from reverse gear housing assembly

Account for reverse gear back-up shim thrust washer

2. Remove horizontal slider and forward gear thrust washer

3. Remove spring

4. Using special tool, push dog pin shifter.

5. Remove clutch dog shifter propeller shaft.

PROPELLER

• Inspect propeller for bent, chipped or broken blades and replace or repair if necessary.

• Inspect propeller bushing splines for wear or other damage and replace if necessary.

• Inspect propeller bushing for deterioration or slipping and replace if necessary.

PROPELLER SHAFT COMPONENTS

• Inspect horizontal slider and connector pin for excessive wear or other damage. Replace if necessary.

• Inspect clutch dog shifter for excessive wear, chip or other damage. Replace if necessary.

• Inspect dog pin for bent or other damage. Replace if necessary.

• Inspect propeller shaft / splines for wear, twist or other damage. Replace if necessary.

PROPELLER SHAFT BEARING HOUSING

• Inspect housing for cracks or other damage. Replace if necessary.

• Inspect propeller shaft bearings and reverse gear bearing for pitting, rough or other damage. Replace if necessary.

• Inspect oil seals and O-ring for cuts, nicks or tears.

Replacing propeller shaft oil seal

1. Remove retaining ring

2. Extract oil seals

1 and washer 2.3 using oil seal remover.

Do not re-use oil seal once removed.

Always use a new oil seal.

3. Apply Water Resistant Grease to inner circumference of housing.

4. Using an oil seal installer, drive two oil seals (one at a time) into housing.

The lipped portion of seal should face towards propeller.

Apply Water Resistant Grease to seal lips.

5. Install washer and retaining ring.

PROPELLER INSTALLATION

1. Install spacer shaft, then slide on propeller

2. Fit spacer specified torque.

1 and propeller stopper 2 onto propeller3.4, washer 5 and nut 6, then tighten nut to

Propeller nut : 55 N.m (5.5 kg-m, 40.0 lb.-ft.)

3. Push cotter pin secure.

PROPELLER SELECTION FOR COUNTER

ROTATION

Bmw map update usb download free. Weoffer the latest 2020-1 NBT NEXT and 2019-2 PREMIUM, MOVE, MOTION Navigation Map Updates including the FSC Activation Code for cars with CICand NBTnavigation system (which has an integrated sat nav system on an internal harddrive HDD). CIC navigation system has different map types: PREMIUM, MOTION andMOVE, while the NBT system has the NEXT map type.How to identify which map you have: you can easily find out which CIC map type you currently have by pressing button ‘Nav’ on iDrive, thenselect ‘Options’, and click ‘Navigation System Version’ where you will seesomething like: Road Map Europe PREMIUM 2013-1.

For counter-rotation model, newly designed stainless steel propellers are available as follows.

Suzuki highly recommend to use the genuine Suzuki counterrotation propeller for the counter rotation model. In case of twin installation, always use on both engines, the same size normal rotation and counter-rotation propellers.

ENGINE CRANKED, BUT NOT START (OR STOPS SHORTLY AFTER STARTING)
UNSTABLE IDLING / TROLLING (OR ENGINE TENDS TO STALL)

• Incorrect by-pass air screw adjustment [NOTE3]
• IAC valve failure [NOTE3]
• IAC passage failure (clogged hose, etc.) [NOTE3]
• Spark plug failure
• Ignition coil failure
• ECM failure
• Wire continuity / connection failure
• Failure of high pressure fuel system components :
• Fuel injector (clog, stuck valve, etc.)
• Fuel pressure regulator (incorrect regulated pressure, etc.)
• Fuel pump (clogged suction filter, leakage in tank, etc.)
• Fuel filter (clog, etc.)
• Hose (clog, kink, leakage, etc.)

Suzuki Outboard Maintenance Manual Free Download Pdf

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Suzuki 4-Stroke Outboard Service Manuals for only $4.95!

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Suzuki 4-Stroke Outboard service manuals are available for immediate download! This service is available for only $4.95 per download! If you have a dirty old paper copy of this manual or a PDF copy of this manual on your computer and it crashed we can help! Your Suzuki 4-Stroke Outboard service manual will come to you in pdf format and is compressed for a lightning fast download! After downloading your Suzuki 4-Stroke Outboard service manual you can view it on your computer or print one or all of the pages needed. You can pay for your Suzuki 4-Stroke Outboard service manual with Paypal or Visa, MasterCard or Discover. Immediately upon payment you will automatically be forwarded to our secure download page. We will also send you an email with a copy of your Suzuki 4-Stroke Outboard service manual download link.
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Suzuki Outboard Maintenance Manual

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